Here is Luke Skywalker's Lightsaber as seen in The Mandalorian TV series, Chapter 16.
This Grand Master Chassis is a completely brand new design.
And it's another masterpiece, not only packed with tech, but also lots of intricate details, and a removable crystal chamber to change the Kyber crystal! The chassis can be fully or partially revealed only by removing the grenade section of the hilt. There are 3 doors around the Crystal Chamber, making it a playful chassis. Note how these doors fit perfectly on the hilt middle section when opened? Eveything is designed at millimeter level :D
Check out the demo video below:
– Proffie 3.9
– 18650 Battery (not included in the kit but can be added from the DIY parts section).
– 28mm Bass Speaker
– G-Pix 3 poles connector Short pins x2
– G-Pix 3 poles connector PCB
– Motor – new item (15mm type) – 6400 RPM
– G-Pix 3 PIXEL RING ACCENT – LARGE x2
– G-Pix Crystal pixel x 2
– Blade-ID resistors x2
– G-Pix Chassis Connector
– MillMax Pins bar (6 pins) x2
– MillMax sockets bar (6 sockets) x2
– Brass Tactile 4mm x 1
– OLED Screen (white)
– 2020 pixel strip (20 pixels)
– Battery Contact
– High Amp Kill Switch
– 3mm OD Copper Tube (3 tubes of 44mm lenght)
– 1mm Brass Rod (4 x 37mm, 1 x 18mm, 6 x 6mm)
– Magnets 2mmx2mm x25
– Magnets 2mmx1mm x10
– Magnets 2mmx0.7mm x1
– Magnets 3mmx2mm x10
– M1.6 socket screw black 6mm length x6
– M1.6 nuts x 6
– M2 socket screw black 8mm length x6
– M2 nuts x 6
Introduction
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Disclaimer
GOTH-3Designs cannot be held responsible for any mistakes made by DIYers during their install. You must have a good understanding of what you’re doing, of the components used and the safety measures associated to them. Always wear protective gear when working on install (gloves, eye protection, …), GOTH-3Designs cannot be held responsible in case of accident.
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Note #1
Always use the smallest wires to make your install easier. There can be big differences between one wire type and another for the same AWG specs. PTFE Wires with the smallest OD are recommended such as those sold at The Saber Armory. A good wire management is also required, routing wires properly helps a lot saving space.
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Note #2
These instructions will not cover how to wire the soundboard, make sure to learn how to by reading the manual. We have also typical soundboards wiring available in the Padawan Tutorials. Always test your install along the way! Verifying that everything works after important steps is better than having to dismount everything because something wasn’t wired properly.
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Note #3
3D printed parts can have slight size variations which may require some small adjustments by the installer (such as sanding, hole deburring, … etc). Some metal parts could also be slightly bent, but are usually easily bent back in shape. This is all normal and part of the DIY build process.
Timelapse Build Video
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Chapter 1 – Parts Preparation
00:00:04 – Cut the parts – Separate the small parts by cutting away the sprues.
00:00:55 – Fitment tests – Test the parts fitment and adjust if necessary (sanding, deburring, …etc).
00:01:17 – Weathering – Step 1 with brass black
00:03:34 – Weathering – Step 2 with Dremel brush
00:04:52 – Weathering – Step 3 (optional) with silver gelCHAPTER 2 – Crystal Chamber
00:05:45 – Cut and prepare the 3mmOD copper tubes
00:06:36 – Test fit the PCB holder and adjust if necessary (sanding). Then glue the PCB.
00:07:03 – Wire the PCB.
00:08:27 – Assemble the PCB holder, tubes, …
00:09:47 – Lock the crystal chamber with the M1.6 screws and nuts
00:10:48 – Pixel ring and motor install
00:13:11 – Blade connector installCHAPTER 3 – Lots of Magnets
00:15:55 – Glue the crystal chamber and petals magnetsCHAPTER 4 – Plasma Gate Assembly
00:20:33 – Add the Plasma Gate Clear part and Pixels ring.
00:21:27 – Insert the M2 nuts into the main chassis
00:22:08 – Check the crystal holder, then install the crystal and chassis connectorCHAPTER 5 – Main Chassis Install Part 1
00:29:03 – Side vents pixel strips
00:29:52 – Negative battery tab and kill switch install
00:31:58 – Adding the Plasma Gate to the main chassis
00:35:10 – Positive battery tab install
00:37:02 – Battery coverCHAPTER 6 – Petals Assembly
00:38:25 – Assemble the crystal chamber rods and shieldsCHAPTER 7 – Main Chassis Install Part 2
00:42:09 – Covers magnets
00:43:32 – OLED Screen preparation
00:43:32 – Install the control box connector and duplicated Aux switchCHAPTER 8 – Main Chassis Install Part 3
00:48:58 – Soundboard install
00:52:42 – Add the OLED screen side plate
00:54:39 – Add the pixels strip side plate
00:55:58 – Add the top pixels strip
00:58:23 – Add the covers
00:59:50 – Install the speakerCHAPTER 9 – Control Box Install
01:01:45 – Install the pins socket barand add the connector holder to the clamp
01:07:33 – Install the clamp PCBCHAPTER 10 – Hilt Emitter Install
01:05:49 – Connector PCB install
01:05:49 – Blade Connector installCHAPTER 11 – Crystals Install
01:09:34 – Light and Dark Side crystals
01:10:21 – Crystal pixels and bladeID resistors
01:12:35 – Crystal connector install
01:16:01 – MagnetsFINAL CHAPTER
01:16:54 – Demo
Wiring Diagrams
Proffieboard Config
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ProffieOS 8 Beta has been used on this saber, in order to allow the blade ID / Crystal swap feature.
Here is a copy of the OS files:
ProffieOSAnd here is the config used:
ProffieV3_KR-LUKE-CHAPTER-16-GRAND-MASTER-V1

